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Highly Integrated Battery Forced Internal Short Circuit Tester IEC recommendation

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Highly Integrated Battery Forced Internal Short Circuit Tester IEC recommendation

China Highly Integrated Battery Forced Internal Short Circuit Tester IEC recommendation supplier
Highly Integrated Battery Forced Internal Short Circuit Tester IEC recommendation supplier Highly Integrated Battery Forced Internal Short Circuit Tester IEC recommendation supplier Highly Integrated Battery Forced Internal Short Circuit Tester IEC recommendation supplier

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Product Details:

Place of Origin: china
Brand Name: KingPo
Certification: iso9001
Model Number: KP-8210

Payment & Shipping Terms:

Minimum Order Quantity: 1
Price: To be quoted
Packaging Details: safety carton pack or plywood box
Delivery Time: 35 working days
Payment Terms: TT
Supply Ability: 3 sets per month
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Detailed Product Description
Standard: IEC62133-2012, JIS C 8714:2007, IEC62281-2012. Speed Control Range: 0.01~20MM/S
Error: Within 1% Test Width: 200mm(standard)
Analytic Displacement: 0.001mm Voltage Display Accuracy: 0.1 Mv
The Pressure: 13KN+-1KN

 

Forced Internal Short Circuit Tester For Battery

 

Product type: KP-8210

 

Introduction:

 

This machine is suitable for conducting mandatory internal short circuit and battery compression test at a certain environmental temp. according to latest requirement of IEC62133 and Japanese industrial standard JIS C 8714:2007.Test chamber’s material is stainless steel with good temperature uniformity and exhaust function.

Control system:PLC touch screen menu type operation;voltage data acquisition frequency:100t/s;Set up programmable test pressure through PLC:pressure holding time,measured pressure,battery voltage,battery temperature and rate of pressure drop.

 

Standard basis: IEC62133-2012, JIS C 8714:2007, IEC62281-2012.

 

1. Perfect structure:

Arc-shaped and sprayed surface;high-quality appearance;plane handle with no counterforce;easy operation and reliable performance;

2. Bright and wide viewing window:

Double-layer vacuum film coated window and philips energy-saving fluorescent lamp;no need of wiper defogging to keep clear observation

3. Advanced and reliable refrigeration controller system:

Original imported European and American hermetic compressor using environmental refrigerant and world famous components as well as imported LED push-button controller.

4. Blackout stop,cooling,heating function;

5. Breakdown and test finish alert.

 

Pressure,Displacement,Volatge and Temperature Test system

 

1. power acquisition system:

American high precision AMCELL/ SUNCELL power sensor with 100KG capacity and power within ±0.5%F.S.

2. capacity segment:

(1) 7 grades:×1,×2,×5,×10,×20,×50,×100;

(2) adopt high precision 24bitsA/D with sampling frequency of 200Hz

3. dynamical system:

(1) Panasonic AC servo;

(2) Panasonic AC driver;

(3) worm reducer;

(4) Taiwan high precision ball screw and linear guide rail

4. controller system:

(1) PLC control mode with higher accuracy;

(2) speed control range:0.01~20MM/S;error within 1%;

(3) The intermediate plate has function of quick coarse tuning and slow fine tuning;

(4) Return back to the original point and preserve it automatically

5. display method:PLC touch screen

6. test space:

(1) width:200mm(standard);

(2) valid displacement:100mm(not including fixture)(standard)

7 . Displacement

(1) encoder 2000P/R with 4 times accuracy improvement;

(2) American PASO encoder with strong anti-interference;

(3) analytic displacement:0.001mm;

8. voltage control and acquisition:

(1) real-time voltage data acquisition ranging 0-10V DC;

(2) voltage display accuracy:0.1 mv;sampling rate:100t/s;

(3) user-defined voltage measuring range.When PLC reaches the required data(e.g. rop to50mv),device stops operation.

9. temperature acquisition system:

(1) automatic acqusition battery surface temp.with sampling rate at 2t/s;

(2) Derive data from RS232 serial port.

10. Safety device:

(1) overload emergency stop device

(2) up&down stroke limit device

(3) automatic breakdown stop function

 

Technical Parameter

 

Model KP-8210

Temperature Chamber

Parameter

Temp. Range 0℃~ +100℃(controllable)
Heating Rate Average 3℃/min(from 0℃ to 100℃. Non liner, no load)
Cooling Rate Average 1℃/min(from 100℃ to 0℃, Non liner, no load)
Inner Chamber Dimension W600 X H750 X D500 MM
External Chamber Dimension W1500 X H1750 X D1000MM

Inner Short Circuit

Main Technical Parameters

Max. Loading 200KG
Resolution 1/10000
Force Accuracy ≤0.5%
Force magnification 7 Segment auto change
Displacement Resolution 1/1000
Displacement Accuracy ≤0.5%
Speed Range 0.01-20MM/S
Effective Range 0 ~ 150mm
Max. Testing Space 300X300MM(Able for special customize according customer requirement)
Voltage Sampling Range 0—20V
Voltage Resolution 1MV
Voltage Sampling Frequency 100HZ
Control System Servo Control System

 

Temperature controller:

 

1. range: 0℃~100℃;

2. analytic accuracy:temp±0.1℃;

3. fluctuation:±0.3℃;

4, uniformity: ±2℃;

5. Extreme:0℃;

6. Heating rate: average 3℃/min(rise from 0℃ to 100℃;non-linear no-load;average heating speed);

7. Cooling rate: average 1℃/min(drop from100℃ to 0℃;non-linear no-load;average heating speed);

8. Interior :W400×H500×D400mm;

9. External material:stainless steel mirror with strengthened bottom

10. Exterior:W1050×H1950×D1900mm;

 

Internal Short Circuit Test System:

 

1. max load: 100KG;

2. load resolution: 1/10000;unit conversion: kg, lb,N

3. load accuracy: ≤0.5%

4. max power mutiple: 7 grades with automatic conversion ;

5. Stroke resolution: 1/1000;

6. Stroke accuracy : ±0.05 mm;

7. speed range: 0.01—20MM/S adjustable,general test speed:0.1mm/S;

8. valid stroke: 100MM(not including fixture);

9. max test surface: 200×200MM(customized);

10. voltage sampling rate: 0—20V(customized);

11. voltage resolution ratio: 0.1MV;

12. voltage sampling rate: 100t/s;

13. compression panel material: stainless steel;affixed Telflon tape;corrosion proof

14. head size: 10*10*15mm;stainless steel;ficture for short circuit;  

15. head material: 1 NBR(edge10mm;thick 2mm,1 acryl(edge 5mm;thick 2mm)error:±0.1 mm

16. compression movement:from top to bottom 

17. steps: Use standard pressurization tool to press on the part with small nickel of single cell at 0.1mm/S.At the same time,monitor voltage change of voltage acquisition’s output terminal(voltage sampling rate:100t/s) .When there are more than 50mV voltage drop or reaching the required pressure(cylindrical battery 800N,square/rhombic battery 500N/ 400N),immediately stop the pressurization tool and keep for 30s and then remove pressure.

 

Standard Compliance- Battery internal short circuit test machine

Impact Test Standard

UL1642 Lithium Batteries

UL2054-2005 Household and Commercial Batteries

UN38.3 Lithium ion battery safety testing

GB/T 18287-2000 General specification of lithium-ion battery for cellular phone

SJ/T 11169-1998 Standard for lithium batteries

YD 1268- 2003 The safety specification and test method for lithium batteries and charger

SJ/T 11170-1998 Standard for household and commercial batteries

Crush Test Standard:

GB/T 2900.11-1988Terminology of (secondary) cell or battery : crush

YD 1268- 2003 The safety specification and test method for lithium batteries and charger : crush

SJ/T 11169-1998Standard for lithium batteries:crush

UL 1642Lithium batteries : crush

GB/T 8897.4-2002Primary batteries-Part 4: Safety of lithium batteries

SJ/T 11170-1998 Standard for household and commercial batteries- crush test

YDB 032-2009 Back-up lithium-ion battery for telecommunications

UL 2054 Household and Commercial Batteries

QB/T 2502-2000 General specification of lithium-ion battery

Nail penetration standard

GB/T 18332.2-2001Nickel-metal hydrate batteries of electric road vehicles nail penetrations

MT/T 1051-2007 Lithium-ion batteries for cap lamp nail penetration test

 

 

Features- Battery internal short circuit test machine

1 .The wire enclosed with metal fire-proof cover, which is available to prevent the flame during testing process.

2 .Lighting system is designed to observe the internal testing process;

3 .Nail Penetration/Crush Velocity with controllable range of 10~80mm/s;

4 .Nail Penetration/Crush Force controllable within range from 250N to 13KN ,meet different standards;

5 .Wire hole provides a possibility to test internal temperature or air pressure while vent hole with air blower can discharge the exhaust air.

6 .Control system employs independent control cabinet & separated with the test chamber with a distance 1-2 meter, which can reduce the noise and improve safety.

 

Standard configuration:

1 sensor;

1 set of standard pressurization device;

2 sets of standard compression head;

Another 5 stainless steel compression head;

5 pieces of test-used nickel(copy of nickle calibration certificate)

 

Basic component:

Sensor------American SUNCELL;

Dynamical motor and driver------German ALPHA;

Temperature controller-----Korean imported TEMI880 ;

Refrigeration compressor-----French “Taikang”

Highly Integrated Battery Forced Internal Short Circuit Tester IEC recommendation

Highly Integrated Battery Forced Internal Short Circuit Tester IEC recommendation

 

 

 

 

Contact Details
KingPo Technology Development Limited

Contact Person: Lynette

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