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Reporting Automatic Printer / Report Paper Automatic Stamp And Binding Equipment
Product Details:
| Place of Origin: | DONGGUAN |
| Brand Name: | KINGPO |
| Certification: | ISO9001 |
| Model Number: | KP-G1 |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 |
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| Price: | 15000 |
| Packaging Details: | 100*100*100CM |
| Delivery Time: | 50 |
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Detail Information |
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| Power: | Electronic,Hydraulic,AC 1 Phase 220V 50Hz 500W | Usage: | Auto Testing Machine,Compression Testing Machine |
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| Weight: | 200 Kg | Warranty: | 1 Year |
| Power Supply: | 220V/50Hz | Heating Power: | 600 W |
| High Light: | 220V Reporting Automatic Printer,500W Reporting Automatic Printer |
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Product Description
Reporting Automatic Printer / Report Paper Automatic Stamp And Binding Equipment
1. Product Overview
1.1 Type of equipment
This product is based on paper manual seal nail cumbersome, time-consuming and developed automation equipment, mainly used for office. Office automation, labor liberation, labor costs savings, improve work efficiency is our consistent pursuit.
Model KP -G1: is mainly used for multiple sheets of paper at the same time steel printing and nail, can be stamped, can be embedded in the printer. The equipment system scans the printed paper to identify the total number of pages of the document, and then counts, flips, seals and nails according to the number of copies to realize full automatic and efficient printing.
Model KP -G2: is mainly used for sheet paper front seal, can be stamped, not embedded in the printer. The equipment system seals the printed paper and the single paper separated from the paper splitter to realize the fast and efficient seal.
Model KP -G3: mainly used for multiple paper cover seams and nails, can cover two chapters, can add cardboard package for the report, can not be embedded in the printer. The equipment system separates a single paper from the paper splitter, scans the total number of pages of the QR code identification document, first covers the seams, nails, and then covers the face seal, so as to realize the quick and efficient seal and seal.
Model KP -GX : can be designed according to the needs of customers with different functions stamped nail equipment. Model KP -XX : can design non-standard equipment according to customer's demand.
1.1 Energy environment requirements (provided by Party A)
Power: single phase 220 VAC±10, power supply frequency 50 HzVAC±1, power 0.8 kW
ambient temperature :8-35℃ relative humidity :≤80 per cent
Work system :24-hour work system
1. Product Description
1.1 KP -G1
1.1.1 KP -G1 equipment appearance
Equipment Type: KP -G1 Category: Non-standard
Color: Silver Number :1
Overall Size :1200 mm*1000mm*1300mm Move Size :1500 mm*2000mm
Equipment reference picture:
1.1.2 KP -G1 Equipment Profile
KP -G1 equipment adopts computer all-digital control system, convenient and simple, without too much operation, users can start the equipment with one button, can be used. Mainly used for multiple sheets of paper at the same time steel printing and nail, can be stamped, can be embedded in the printer. The equipment adopts modular design, mainly composed of transmission mechanism, paper turning mechanism, seal mechanism and nail mounting mechanism. The transmission mechanism is responsible for conveying the paper from the printer and scanning the code to read the paper information; the paper turning mechanism is responsible for flipping, flattening and stacking the printed paper; the seal mechanism is responsible for blocking the paper in a certain position after flipping and stamping; The nail-binding mechanism is responsible for pushing the stamped paper flat and pushing it into the collection area. The whole process is fully automated, without human operation, saving manpower and material resources.
1.1.3 KP -G1 technical parameters
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Serial number
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Parameter Name
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Specific parameters
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1
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Control mode
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Servo control
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2
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Paper size
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A4
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3
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Paper quantity
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1-4 sheets
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4
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Stamp Specification
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Steel printing
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5
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Number of seals
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1
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6
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Pin position
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Long side
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7
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Number of nails
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2
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8
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Overall dimensions
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1200 mm*1000mm*1300mm
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9
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Moving dimensions
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1500 mm*2000mm
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10
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Seal speed
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mm/s 20-35
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11
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Conveyor belt 1 speed
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mm/s 25-45
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12
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Conveyor belt 2 speed
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mm/s 25-45
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13
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Chapter Printing Current Position
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cm 0
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14
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Stamp Target Location
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40 cm
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15
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Paper spacing
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cm 0
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16
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Printing speed
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≤30/ min
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17
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Use of ambient temperature
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8-35℃
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18
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Use of ambient relative humidity
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Less than 80 per cent
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Note: factory system default setting, seal speed 25 mm/s; conveyor belt 1 speed 35 mm/s; conveyor belt 2 speed 35 mm/s; steel printing current position 0 cm; steel printing target position 40 paper spacing 0 cm.
2.1 KP -G2
2.1.1 KP -G2 equipment appearance
Equipment Type: KP -G2 Category: Non-standard
Color: Silver Brown Quantity :1
Overall Size :1200 mm*500mm*930mm Move Size :2000 mm*1000mm
Equipment reference picture:
1.1.1 KP -G2 Equipment Profile
KP -G2 equipment adopts computer all-digital control system, convenient and simple, without too much operation, users can start the equipment with one button, can be used. Mainly used for sheet paper front seal, can cover a chapter, not embedded in the printer. The equipment adopts modular design, mainly composed of paper dividing mechanism, transmission mechanism, seal mechanism and three major mechanisms. The paper dividing mechanism is responsible for separating the stacked paper from a single sheet; the transmission mechanism is responsible for conveying the paper from the paper dividing machine; the seal mechanism is responsible for accurately sealing the single paper on the transmission mechanism; Finally, the transmission mechanism is sent to the collection area. The whole process realizes the stamp efficient and stable automation, no human operation, save manpower.
1.1.2 KP -G2 technical parameters
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Serial number
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Parameter Name
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Specific parameters
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1
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Control mode
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Servo control
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2
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Paper size
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A4
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3
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Paper quantity
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N sheet
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4
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Stamp Specification
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Positive chapter
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5
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Number of seals
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1
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6
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Pin position
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No
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7
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Number of nails
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No
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8
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Overall dimensions
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1200 mm*500mm*930mm
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9
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Moving dimensions
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mm*1000mm 2000
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10
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Seal speed
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mm/s 20-35
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11
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Conveyor belt 1 speed
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mm/s 25-45
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12
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Conveyor belt 2 speed
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mm/s 25-45
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13
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Chapter Printing Current Position
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cm 0
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14
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Stamp Target Location
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40 cm
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15
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Paper spacing
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cm 0
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16
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Printing speed
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≤30/ min
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17
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Use of ambient temperature
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8-35℃
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18
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Use of ambient relative humidity
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Less than 80 per cent
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Note: factory system default setting, seal speed 25 mm/s; conveyor belt 1 speed 35 mm/s; conveyor belt 2 speed 35 mm/s; steel printing current position 0 cm; steel printing target position 40 paper spacing 0 cm.
1.1 KP -G3
1.1.1 KP -G3 equipment appearance
Equipment Type: KP -G3 Category: Non-standard
Color: Silver Number :1
Overall Size :1400 mm*700mm*1100mm Move Size :2400 mm*1500mm
Equipment reference picture:
1.1.2 KP -G3 Equipment Profile
KP -G3 equipment adopts computer all-digital control system, convenient and simple, without too much operation, users can start the equipment with one button, can be used. Mainly used for multiple paper cover seams and nails, can cover two chapters, can add cardboard package for the report, can not be embedded in the printer. The equipment adopts modular design, mainly composed of four mechanisms: paper separation mechanism, transmission mechanism, seal mechanism and nail mounting mechanism. The paper dividing mechanism is responsible for separating the stacked paper from a single sheet; the transmission mechanism is responsible for conveying the paper from the paper dividing machine; the seal mechanism is divided into a cover seal and a cover seal. When the face seal is sealed, the conveyor belt will transport the nailed paper to the designated position, and then the seal mechanism will carry out accurate seal; the nail mounting mechanism is responsible for pushing the paper after the seal and pushing the conveyor belt into the face seal.
2.2.3KP -G2 technical parameters
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Serial number
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Parameter Name
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Specific parameters
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1
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Control mode
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Servo control
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2
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Paper size
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A4
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3
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Paper quantity
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N sheet
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4
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Stamp Specification
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Seal, front seal
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5
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Number of seals
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2
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6
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Pin position
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Long side
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7
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Number of nails
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2
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8
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Overall dimensions
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1400 mm*700mm*1100mm
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9
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Moving dimensions
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mm*1500mm 2400
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10
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Seal speed
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mm/s 20-35
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11
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Conveyor belt 1 speed
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mm/s 25-45
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12
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Conveyor belt 2 speed
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mm/s 25-45
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13
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Chapter Printing Current Position
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cm 0
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14
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Stamp Target Location
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40 cm
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15
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Paper spacing
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cm 0
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16
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Printing speed
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≤30/ min
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17
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Use of ambient temperature
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8-35℃
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18
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Use of ambient relative humidity
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Less than 80 per cent
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Note: factory system default setting, seal speed 25 mm/s; conveyor belt 1 speed 35 mm/s; conveyor belt 2 speed 35 mm/s; steel printing current position 0 cm; steel printing target position 40 paper spacing 0 cm.
1. Design principles
Equipment in the design, integration, installation and commissioning process mainly follow the following principles:
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Always adhere to the principle of ensuring "four properties and three advantages ", that is, system practicability, advanced technology, system integration matching, long-term operation reliability, as well as system equipment redundancy, fault tolerance, expansion ability and upgrade ability.
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Under the premise of ensuring the function of the system, the famous brands and mature products at home and abroad are adopted to match reasonably, optimize the performance and price ratio of the system, and ensure the advanced nature and reliability of the system.
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Modular design is used to simplify the system structure, to simplify installation, connection, disassembly and detection, and to improve the maintainability of the system. In the design process to minimize the connection link to reduce the occurrence of accidents.
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Using the popular software development platform, the man-machine interface is friendly, the operation is simple, the maintenance, the upgrade is convenient, the software function, the algorithm module is universal, the applicability is strong, in the medium supply, the system upgrade and so on certain expansion ability and the interface.
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Equipment design according to customer requirements and site design, strive for simple structure, stable and reliable installation, beautiful appearance, easy to move, easy to disassemble.
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Safety design: equipment design as far as possible to take measures to reduce the risk and harm of equipment, to ensure the safety of operators, equipment and systems.
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Standardized design: under the premise of satisfying the function and technical index, the system design gives priority to standard parts and reduces non-standard equipment.
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Priority is given to the selection of energy-saving products recommended by the state to meet the requirements of energy conservation.
4. functional features
1. The product uses servo electric cylinder to seal, the electric cylinder has compact structure, light weight, good durability, high energy efficiency and reliability, and the seal definition is controllable and the precision is very high.
2. Stepper motor control conveyor belt to achieve accurate positioning seal position and accurate dislocation stacking, and speed precision adjustable.
3. Paper using conveyor belt stacking, can achieve multiple sheets of paper at the same time seal nail, simple operation, convenient and fast.
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Small size, embedded printer equipment, can achieve automatic seal nail, suitable for flexible use in the office. Can not be embedded in printer equipment, separate a single paper from the paper splitter, the paper is stable and fast, to achieve efficient seal nail.
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The servo control system can improve the reliability of the control system, reduce the hardware cost of the controller, improve the ability of information storage, monitoring, diagnosis and hierarchical control, and make the servo system more intelligent.
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The equipment installs the Fuma wheel, has the high bearing capacity, can be used for the fixed support, also can realize the roller movement, realizes the free movement equipment,.
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Product performance is efficient and stable.
5. Composition and Principle of Equipment System
5.1 Composition of the equipment system
This product adopts profile frame structure, control system drives servo cylinder, step motor, pneumatic push rod according to the signal given by the controller.
● Main framework
● Composition: aluminum profile 304 stainless steel plate, sheet metal shell.
● Role: responsible for supporting the stability of the whole equipment system and the safety of equipment operation.
● Control box
● Composition: sheet metal box, electrical parts, servo controller.
● Role: distribution and control of equipment, in the circuit overload, short circuit and leakage, but also provide power off protection.
● Motion components
● Composition: servo cylinder, stepper motor, pneumatic push rod.
● Function: servo cylinder is responsible for sealing the report; step motor is responsible for driving conveyor belt to transport A4 paper; pneumatic push rod is responsible for pushing, pushing and pushing the paper with nails.
○ Main constituent bodies:
1. Transmission mechanism;
2. Stamp Agency:
3. Paper splitting mechanism;
4. Nailing mechanism;
5.1.1 Transmission mechanism
The transmission mechanism is mainly composed of conveyor belt and stepping motor. Paper can be transmitted to ensure that the paper smoothly into the next mechanism, conveyor belt installed with a two-dimensional code scanner, can be used to identify how many reports. It is convenient for the control system to make judgment and carry out different control steps.
5.1.2 Stamping institutions
The seal mechanism is mainly composed of servo electric cylinder, which can seal the paper on the conveyor belt. The clarity of the seal is controlled by the control system and can be controlled by the input parameters of the touch screen.
5.1.3 Paper splitting mechanism
The paper dividing mechanism is used on the non-embedded printer equipment, which can separate the stacked paper and seal the paper conveniently.
5.1.4 Nail mounting mechanism
The nail mounting mechanism consists of a paper hook, a pneumatic push rod and an automatic nail mount. The report will enter the nail area under the action of the transmission mechanism, the pneumatic push rod will push the paper flat, the paper hook will make the report enter the nail mount to realize the nail loading, the nail is finished, and the pneumatic push rod will push the report into the collection area.
5.2 Schematic diagram of the system
Figure 5-1 schematic diagram of the system
5.3 Main components and characteristics of equipment system
A. Stepper motor
The transmission mechanism of the equipment system is driven by stepping motor, which is characterized by controlling the number of pulses to control the angular displacement, so as to achieve the purpose of accurate positioning. At the same time, the operation process is relatively stable, low noise and low frequency vibration.
Compared with DC motor, stepper motor has the following advantages:
1. the locking position, the motor no longer consumes electricity; the stepper motor's unique "static torque "(also known as" holding torque "," positioning torque ", etc.) has a certain locking torque when the motor stops in a certain position.DC motor can also be locked through the driver position, but the lock motor still consumes electricity.2. small volume and long life; the life of stepper motor usually depends on the bearing life, which can reach tens of thousands to tens of thousands of hours, and the output torque of stepper motor is larger than that of DC motor of equal size.
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Because it is open loop control and saves feedback devices such as encoder, it not only simplifies the system composition, but also reduces the cost effectively.
B. Servo cylinder
The seal mechanism of the equipment system adopts servo cylinder, which is characterized by accurate speed control, accurate position control and accurate thrust control.
Servo cylinder features: closed loop servo control, control accuracy up to 0.01 mm; precision control thrust, increase pressure sensor, control accuracy up to 1; easy to connect with PLC and other control systems to achieve high precision motion control; low noise, energy saving, Clean, high rigidity, impact resistance, long life, simple operation and maintenance; can work for a long time, and achieve high strength, high speed, high precision positioning, smooth movement, low noise.
C. Pneumatic push rod
Pneumatic push rod is used to realize the automation of the nail mounting mechanism on the equipment system, which is characterized by simple component, small volume, quick action and quick reaction. Can quickly achieve the report of the flat, nail.
D .PLC controller
PLC controller is used in the control system of the equipment system.PLC controller is a product that applies microelectronics technology to industrial equipment. It has compact structure, strong, small volume, light weight and low power consumption. And PLC strong anti-interference ability, easy to load into the equipment, is the ideal control equipment to achieve mechatronics.Data acquisition and processing: this PLC is responsible for the acquisition of photoelectric sensor signals. Because the number of papers reported is based on the counting feedback of photoelectric sensors, and the control system sends out control signals to them. Therefore, the system adopts high speed and high resolution PLC., which requires both signal acquisition accuracy and acquisition speed
Switch input and output: PLC in the system as the input and output center of all switches, avoid the complex circuit connection of conventional logic circuit, and frequent replacement of conventional circuit components; all logic protection functions are completed inside the PLC. The system circuit diagram is simple and clear.
E. other auxiliary electrical components
Auxiliary electrical components mainly include switching power supply, relay, leakage protection switch, cable wire and communication cable.
6. Safety Tips
6.1 Safety precautions for equipment use
1. Use the equipment in strict accordance with the equipment safety operation process.
2. Safety inspection of the equipment before operation, after determining the normal before use.
3. The safety protection device of mechanical equipment must be used correctly according to the regulations.
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Personal protective equipment must be properly worn. Long hair must wear a work cap or tie up hair, must wear three tight (neckline tight, cuff tight, pendulum tight) work clothes, can not wear necklaces and other hanging objects, rotating equipment can not wear gloves touch.
6. The metal case of all electrical equipment shall be well grounded. No removal of earthing devices or any work on them is allowed in use.
7. Signs on electrical equipment are not allowed to move except for the original personnel or the responsible operator on duty.
8. Do not approach or contact any live part of electrical equipment, special permission work, must do a good job of reliable safety measures, and should comply with the relevant regulations.
9. Wet hands are not allowed to touch light switches and other electrical equipment.
10. Power switch housing and cable, wire insulation must be maintained in good condition, no use in case of defects..
11. If someone is electrocuted, the power supply should be cut off first, so that the electric shock person is out of the power supply, and first aid is carried out.
12. When the electrical equipment is on fire, the power supply of the equipment should be cut off immediately and then put out the fire. Dry type shall be used for electrical equipment that may be charged, generators, motors, etc
Fire extinguishers, CO2 fire extinguishers, etc.; for oil circuit breakers, transformers (isolated power supply) can use dry fire extinguishers and other fire extinguishers, when can not be extinguished with foam fire extinguishers, when forced to use dry sand to extinguish fire; insulation oil on the ground fire, use dry sand to extinguish fire..
13. When fighting a fire that may produce toxic gas (such as cable fire), the fire extinguisher should use a positive pressure air respirator.
14. Any electrical equipment shall be regarded as live equipment before it is verified that there is no electricity.
15. Do not touch the moving parts during the operation of the equipment to prevent danger.
6.2 Maintenance Safety Instructions
6.2.1 Mechanical aspects
When operating the equipment, be sure to refer to the instructions manual.
Wear suitable overalls. Do not wear ties, necklaces or loose clothes when operating or repairing equipment. Wear the necessary protective devices. For example: gloves, no cap, goggles, etc.
Self-discipline and compliance with management arrangements.
Before operating the device, consider the steps of the operation.
Always stop all active parts before demonstrating any operation next to the device.
6.2.2 Electrical aspects
The power supply and wiring end of the equipment always have electrical hazards. In order to avoid any electric shock and death, the main power supply should be cut off when maintaining the equipment. And only qualified or trained maintenance personnel to maintain and maintain equipment. Be sure to turn off the main power supply before repairing the electrical line.
Please turn off the main power supply before any repair in the electric box. Only trained personnel are allowed live maintenance or adjustment.
Check and make sure the equipment / system is properly grounded. General maintenance will not only ensure stable and reliable operation, but also prolong the service life of the equipment.
Standard safety procedures should be strictly enforced when performing any operation or repair of the equipment / system. This can avoid any unnecessary accidents.
Understand and remember the location of all safety devices.
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